Datamax I-Class Manuel de l'opérateur

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Page 1 - Operator’s Manual

Operator’s Manual

Page 2

iv 7.2 Approved Media and Ribbon...100 7.2.1 Controlling Print Quality...

Page 3 - Limitation of Liability

90 I-Class Warning Messages (continued) Warning Messages Displayed Message Description Action(s) LOW VOLTAGE The printer has detected a low op

Page 4

I-Class 91 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) CUTTER FAULT The printer has detected a cutter

Page 5

92 I-Class Fault Messages (continued) Fault Messages Displayed Message Description Action(s) OUT OF STOCK The printer cannot detect media. Tr

Page 6

I-Class 93 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) REFLECTIVE MODE CANNOT CALIBRATEConsistently

Page 7 - Contents

94 I-Class Fault Messages (continued) Fault Messages Displayed Message Description Action(s) SCANNER FAULT The Scanner could not pass a bar co

Page 8

I-Class 95 Fault Messages (continued) Fault Messages Displayed Message Description Action(s) TOP OF FORM FAULT The printer could not find th

Page 9

96 I-Class 6.2 Hex Dump Mode Hex Dump Mode is a useful tool for diagnosing problems, including communication and DPL syntax errors, allowing a

Page 10

I-Class 97 7 Specifications 7.1 General Bar Codes Code 39, Interleaved 2 of 5, Code 128 (subsets A, B and C), Codabar, LOGMARS, UPC-A,

Page 11 - Overview

98 I-Class Environmental Operating Temperature: 32 F – 100 F (0 C to 38 C) Storage Temperature: 0° F – 140° F (-17° C to 60° C) Humidit

Page 12

I-Class 99 Printing (continued) Maximum Print Width: 4.10” (104.0 mm): I-4206, I-4208, I-4212 4.16” (105.7 mm): I-4308 4.10” (104.0 mm): I-4406

Page 13

I-Class 1 1 Overview 1.1 About the Printer Congratulations on your purchase of an I-Class printer (hereafter referred to as “the prin

Page 14 - Option Installation

100 I-Class 7.2 Approved Media and Ribbon To achieve optimum print quality and maximum printhead life, DATAMAX-O’NEIL brand media and ribbons m

Page 15

I-Class 101 7.2.2 Media and Ribbon Requirements Suggested applications are listed in the following table (and for specific information consult a

Page 16 - 6 I-Class

102 I-Class Dimensional Requirements are listed in the following table: EJICKABDHFGSide ViewTop View Media Dimensional Requirements Designator

Page 17 - Getting Started

I-Class 103 7.3 Serial Cable Requirements Wiring diagrams, suggested applications, and part numbers for serial interface cables are given in th

Page 19 - Setting up the Printer

I-Class 105 Appendix A Module Assignments Memory Module Designator Module Size Volatile* Location / Use D 1024 KB (default size) Yes Main lo

Page 20 - 3.1.1 Communications

106 I-Class Available Speeds and Default Settings Printer Speed Ranges and Defaults* Speed Range Default Setting Model Function IPS MMPS IPS

Page 21 - 3.2 Media Loading

I-Class 107 Appendix B Custom Adjustment Ranges Row, Column, and Present Adjust Ranges (in dots) Model Row Adjust Column Adjust, and Prese

Page 23 - Printhead Assembly

I-Class 109 Appendix C Menu Multi-Language Support The printer allows new menu languages and / or replacement of the Datamax-O’Neil provide

Page 24

2 I-Class Standard Features I-Class Model Feature 4206 4208 4212 4308 4406 4604 Direct Thermal Printing X X X X X X Fan-Fold Media Handling

Page 25 - 3.3 Media Sensor Adjustment

110 I-Class Creating a Menu Language:  Invoke Excel and open the gemmsglst.xls file. Excel opens the file and the following screen appears.

Page 26 - 3.4 Ribbon Loading

I-Class 111 C) Comments – This field can be modified with no effect.  When editing has been completed, highlight all of the columns you de

Page 27 - 3.5 Quick Calibration

112 I-Class Contact Datamax-O’Neil Technical Support if problems continue (be prepared to provide the Gemmsglst.xls and the DPL download file that y

Page 28 - 18 I-Class

I-Class 113 Appendix D Configuration Files With application version 5.01 and above, the printer can save and restore complete printer settin

Page 29 - Using the Control Panel

114 I-Class Follow the steps below to save a manually entered setup as a configuration file: Step Displayed Message Action Comment 1 READY Pres

Page 30

I-Class 115 Appendix E Printer Driver and Port Setup Install the Printer Driver and Port software according to the host’s operating system.

Page 31

116 I-Class Windows XP Driver and Port Installation (continued) 5 In the Printer Name or IP Address field enter the IP address of your printer. The

Page 32 - 

I-Class 117 Windows XP Driver and Port Installation (continued) 11 Click OK. 12 Select your printer from the list and then click Next. 13 Name

Page 33 - 4.2.2 Media Settings

118 I-Class Windows XP Driver and Port Installation (continued) 17 If prompted with the "Digital Signature Not Found" window, click “Cont

Page 34

I-Class 119 Glossary alphanumeric Consisting of alphabetic, numeric, punctuation and other symbols. backing material The silicon-coated pap

Page 35

I-Class 3 External Keyboard (specify voltage & country requirement when ordering) A portable terminal for stand-alone printing. External

Page 36 - 4.2.3 Print Control

120 I-Class DPI (dots per inch) A measurement of print resolution, rated in the number of thermal elements contained in one inch of the printhead (

Page 37

I-Class 121 on demand An output regulator (i.e., the Present Sensor) that inhibits printing when a label is already present. preprinted media

Page 39

4 I-Class RFID An integrated Radio Frequency Identification tag encoding and reading device with data capture capabilities, available for immediat

Page 40

I-Class 5 Option Installations (continued) Option Recommended Installer Peel and Present Mechanism Operator Present Sensor Operator RFID-Ready

Page 41

6 I-Class

Page 42

I-Class 7 2 Getting Started 2.1 Unpacking the Printer The printer has been carefully packaged to prevent transit damage. (Inspect the contain

Page 43

8 I-Class 2.1.1 Inspection After removing the packaging, check the contents of the shipment. The following items should be included: • Printer

Page 44

I-Class 9 3 Setting up the Printer 3.1 Installation Interface and connect power to the printer: A. Place the printer on a firm, level surfa

Page 46 - 4.2.5 System Settings

10 I-Class 3.1.1 Communications Following power-up (or after a period of inactivity), interface port selection occurs automatically upon detection

Page 47

I-Class 11 3.2 Media Loading Load media according to its type: A. Raise the cover. B. Rotate the Printhead Latch then raise the Printhe

Page 48

12 I-Class 3.2.1 Loading Roll Media A. Slide the Roll Media onto the Media Hub until it reaches the Backstop. Roll MediaMedia GuideBackstopMedia

Page 49

I-Class 13 E. If using thermal transfer media, load ribbon (see Section 3.4); otherwise, go to Step F. F. Lower the Printhead Assembly and rot

Page 50

14 I-Class B. Route the Media under the Media Idler (also, if equipped over the Internal Rewinder; and, if through the Rear Media Slot, over the M

Page 51

I-Class 15 3.3 Media Sensor Adjustment The Media Sensor detects media presence, and top-of-form (except when using continuous stock). Adjust th

Page 52

16 I-Class 3.4 Ribbon Loading The Thermal Transfer Option type determines the applicable ribbon type [Coating Side In (CSI) or Coating Side Out

Page 53

I-Class 17 Removing Used Ribbon When the Ribbon Roll is depleted, pull the empty core from the Ribbon Supply Hub. Grasp the used roll on Ribbo

Page 55

I-Class 19 4 Using the Control Panel 4.1 Operation The Control Panel is composed of a display, indicators, and mode-dependant keys for easy

Page 56

Copyright Information CG Triumvirate is a trademark of Agfa Corporation. CG Times based upon Times New Roman under license from the Monotype Corpor

Page 57

20 I-Class 4.1.2 Ready Mode: Normal Operation (Ready Light ON)  The PAUSE Key temporarily suspends printing, and pressing it again returns no

Page 58 - ENABLED

I-Class 21  The ESCAPE Key moves through previous menu levels to Ready Mode.  The TEST Key terminates printing then restores Menu Mode

Page 59 - NETWORK REPORT

22 I-Class 4.2 The System Menu The MENU Key accesses seven system branches: • MEDIA SETTINGS • PRINT CONTROL • PRINTER OPTIONS • SYSTEM

Page 60

I-Class 23 Displayed Message Details MENU MODE The Menu Key has been pressed, where: ENTER PASSWORD 0 0 0 0 Requires entry of the corre

Page 61

24 I-Class Media Settings (continued) Menu Item Details SENSOR TYPE Selects the Top Of Form (TOF) sensing method used to determine the leading ed

Page 62

I-Class 25 Media Settings (continued) Menu Item Details PAUSE ON RIBBON LOW Sets the printer to pause when the RIBBON LOW DIAMETER setting is

Page 63 - 4.2.7 Diagnostics

26 I-Class 4.2.3 Print Control The Print Control menu contains print quality, throughput, formatting, and custom setup functions: Menu Item Det

Page 64 - GPIO SIGNAL INFO

I-Class 27 Print Control (continued) Menu Item Details PRESENT DISTANCE Sets the label stop position, where: 0.00in (0 - 4.00) Is the label

Page 65 - 4.2.8 MCL Options

28 I-Class 4.2.4 Printer Options The Printer Options menu contains module, file-handling, and option functions: Menu Item Details MODULES Con

Page 66 - 4.3.2 Configuration Label

I-Class 29 Printer Options (continued) Menu Item Details CUT BEHIND Allows a number of small labels to queue before a cut is performed, increas

Page 67 - 4.3.6 User Defined Label

Agency Compliance and Approvals C US Listed UL60950 Information Technology Equipment C22.2 No. 950-M93 EN60950 For 230 Volt Operation

Page 68 - 58 I-Class

30 I-Class Printer Options (continued) Menu Item Details BARCODE COUNT Specifies a number of bar codes per label and generates a fault when the n

Page 69 - Maintaining the Printer

I-Class 31 Printer Options (continued) Menu Item Details RFID Controls the RFID operation, where: RFID MODULE Sets the mode of RFID operatio

Page 70

32 I-Class Printer Options (continued) Menu Item Details DSFID LOCK Locks the DSFID value, where: DISABLED Is not protected. ENABLED Is wr

Page 71 - 5.2 Calibration

I-Class 33 Printer Options (continued) Menu Item Details KILL CODE Code to permanently deactivate the tag, where: 00 00 00 00 Is the code,

Page 72 - Turn ON the printer

34 I-Class Printer Options (continued) Menu Item Details RETRY ATTEMPTS Sets the number of retry attempts, where: 3 (0 - 9) Is the retry co

Page 73 - Continuous – go to Step

I-Class 35 Printer Options (continued) Menu Item Details START OF PRINT Selects the type of input signal required to initiate printing, where:

Page 74

36 I-Class Printer Options (continued) Menu Item Details BACKUP LABEL Positions a presented label for printing (provided the PRESENT DISTANCE set

Page 75

I-Class 37 System Settings (continued) Menu Item Details INTERNAL MODULE D Allocates a number of 1KB memory blocks for internal Memory Module D

Page 76

38 I-Class System Settings (continued) Menu Item Details MEDIA COUNTERS Provides a recorded count of inches printed and time; where: ABSOLUTE COU

Page 77

I-Class 39 System Settings (continued) Menu Item Details UNLOCK FEATURE 0 0 0 0 0 0 Unlocks a corresponding feature with the entry of the corre

Page 78

Important Safety Instructions The exclamation point within an equilateral triangle is intended to alert the user to the presence of important o

Page 79

40 I-Class System Settings (continued) Menu Item Details PEEL MODE Allows the SOP signal to initiate (via GPIO option) the feeding of the labels,

Page 80 - 5.3 Reset Methods

I-Class 41 System Settings (continued) Menu Item Details AUTO Identifies then activates the appropriate emulation parser for the data.  Note

Page 81

42 I-Class System Settings (continued) Menu Item Details MODE Repositions media, where: DISABLED Moves media only when the next label is ready

Page 82 - 5.4.2 Burn Line Adjustment

I-Class 43 System Settings (continued) Menu Item Details FAULT HANDLING Determines the label disposition and user action if a fault occurs,

Page 83 - 5.5 Printhead Replacement

44 I-Class System Settings (continued) Menu Item Details VOID DISTANCE Sets the distance to print VOID on a faulted label, where: 0.50in (1

Page 84

I-Class 45 Communications (continued) Menu Item Details 9600 BPS 19200 BPS 28800 BPS 38400 BPS 57600 BPS 115000 BPS 1200 BPS 2400 BPS 4800 BPS

Page 85 - 5.6 Maintenance

46 I-Class Communications (continued) Menu Item Details SERIAL PORT D Controls the RS-232 communications settings for optional Serial Port D;

Page 86

I-Class 47 Communications (continued) Menu Item Details WLAN ADHOC? CANCEL KEY = YES Restores the WiFi defaults and initiates infrastructure mo

Page 87

48 I-Class Communications (continued) Menu Item Details SNMPTRAP DESTINATION Specifies the SNMP Trap Address, where: 000.000.000.000 Is the a

Page 88

I-Class 49 Communications (continued) Menu Item Details MTU Sets the Maximum Transmission Unit packet size, where: 01500 (512 - 65515) Is t

Page 90

50 I-Class Communications (continued) Menu Item Details SET FACTORY DEFAULTS Returns the NIC to factory-programmed values, where: SET FACTORY D

Page 91

I-Class 51 Communications (continued) Menu Item Details HEAT COMMAND Determines how a host software Heat command is handled, where: ENABLED

Page 92 - 5.7.3 Possible Problems

52 I-Class Communications (continued) Menu Item Details MAX LENGTH COMMAND Determines how a host software Maximum Label Length (<STX>M) com

Page 93 - 5.8 Boot Loader Updates

I-Class 53 4.2.7 Diagnostics The Diagnostics menu contains testing functions: Menu Item Details HEX DUMP MODE Allows raw code received from t

Page 94 - 84 I-Class

54 I-Class Diagnostics (continued) Menu Item Details LOOPBACK Not Supported PRINT SIGNAL INFO Prints signal names, pin assignments, setting

Page 95 - Troubleshooting

I-Class 55 Diagnostics (continued) Menu Item Details SENSOR READINGS Displays A-D sensor values (0 – 255), where: THR TRAN RIBM 24V  12

Page 96

56 I-Class 4.3 The Test Menu The TEST Key accesses six resident format selections that are printed at selected heat and speed settings (see Sect

Page 97

I-Class 57 4.3.3 Ribbon Test Label The Quick Ribbon Test Label can be used to verify thermal transfer functions. 4.3.4 Validation Label

Page 98

58 I-Class

Page 99

I-Class 59 5 Operating, Adjusting and Maintaining the Printer 5.1 Displayed Messages During operation the printer (when not in Menu or Test M

Page 100

i Contents 1 Overview...1 1.1 About the Printer...

Page 101

60 I-Class Prompts and Condition Messages (continued) Displayed Message Description Action DISPLAY CONTRAST The MENU Key is being pressed and hel

Page 102

I-Class 61 Prompts and Condition Messages (continued) Displayed Message Description Action SYSTEM INITIALIZINGThe power switch has been turne

Page 103

62 I-Class Three samples are required: • Empty: Nothing in the sensor. • Gap (or Mark): The media liner, notch, or reflective mark in the sen

Page 104

I-Class 63 Standard Calibration (continued) Step Action Displayed Message Comment 7 Proceed according to your media: Die-cut – remove a la

Page 105

64 I-Class Standard Calibration (continued) Step Action Displayed Message Comment 9 Observe the LCD. GAP MODE CALIBRATION COMPLETE Or, for ref

Page 106 - 6.2 Hex Dump Mode

I-Class 65 5.2.2 Advanced Entry Calibration Advanced Entry is the alternate calibration method for special-case media types. In the procedure, s

Page 107 - Specifications

66 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 7 Press the Key. Place the label under the Sensor Eye

Page 108

I-Class 67 Advanced Entry Calibration (continued) Step Action Displayed Message Comment 10 Proceed according to your media type: Die-cut

Page 109

68 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 11 Press the Key to increment the Gain Number then press

Page 110

I-Class 69 Advanced Entry Calibration (continued) Step Action Displayed Message Comment 14 a) Place the media in the sensor. Record the reading

Page 111

ii 4.1.3 Menu Mode: Configuration ... 20 4.1.4 Test Mode: Printing Test Labels ...

Page 112

70 I-Class Advanced Entry Calibration (continued) Step Action Displayed Message Comment 17 After all entries have been made, press the Key to ba

Page 113

I-Class 71 5.4 Printhead Assembly Adjustments Mechanical adjustments ensure consistent print quality across a wide range of media types and siz

Page 114 - 104 I-Class

72 I-Class Example 2 – Correct adjustment produces a complete image, with even print contrast across the label.  Note: Under-adjustment can

Page 115 - Appendix A

I-Class 73 C. Equally turn each Adjustment Screw counter-clockwise until the burn line is positioned past the platen roller apex. Print a Validat

Page 116

74 I-Class C. With the printhead locked in the down position, loosen the Printhead Mounting Screw (it will remain in the assembly). D. Rotate

Page 117 - Appendix B

I-Class 75 5.6 Maintenance The following list and table detail the recommended items, techniques, and schedules to help you safely and effecti

Page 118 - 108 I-Class

76 I-Class 5.6.1 Cleaning the Printhead CAUTION NEVER use a sharp, hard or abrasive object on the printhead. If print quality declines the typi

Page 119 - Appendix C

I-Class 77 B. Move media (and ribbon, if present) away from the printhead, as necessary. Using a cotton swab moistened (not soaked) with isopropy

Page 120

78 I-Class 5.6.2 Cleaning the Platen Roller CAUTION NEVER use a sharp object to clean the Platen. Grit, adhesive, and ink buildup can cause a

Page 121

I-Class 79 5.6.3 Cleaning Interior and Exterior Surfaces Interior Surfaces – Turn OFF and unplug the printer. Remove all media. Then, using a sof

Page 122

iii 5.3 Reset Methods ... 70 5.3.1 Soft Reset...

Page 123 - Appendix D

80 I-Class 5.7.1 Updating from Ready Mode Application Version 2.091 (or greater) Update Procedure Step Displayed Message Action Comment(s) 1 RE

Page 124

I-Class 81 5.7.2 Updating from Download Mode Application Version 2.08 (or less) Update Procedure* Step Displayed Message Action Comment(s) 1 B

Page 125 - Appendix E

82 I-Class 5.7.3 Possible Problems The following is list of possible error messages when downloading updates: Application Update Error Messages

Page 126

I-Class 83 5.8 Boot Loader Updates The printer stores its Boot Loader program in Flash memory on the main logic card. As available, updates can

Page 127 - 117

84 I-Class

Page 128

I-Class 85 6 Troubleshooting 6.1 Problem Resolution When a problem is encountered, the information in this section will help resolve it.

Page 129 - Glossary

86 I-Class General Resolutions (continued) If experiencing this problem… Try this solution… Erratic media movement: The printer may require a calib

Page 130

I-Class 87 General Resolutions (continued) If experiencing this problem… Try this solution… The LCD is off, but indicator lights are illuminated:

Page 131 - 121

88 I-Class General Resolutions (continued) If experiencing this problem… Try this solution… Nothing happens when printing from your software progra

Page 132

I-Class 89 6.1.2 Warning and Fault Messages The printer displays messages when the possibility of a problem or an actual fault occurs. Dependin

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